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Accident Report Detail

 
Rollover of a Truck-Tractor and Cargo Tank Semitrailer Carrying Liquified Petroleum Gas and Subsequent Fire

Executive Summary

​On October 22, 2009, about 10:38 a.m. eastern daylight time, a 2006 Navistar International truck-tractor in combination with a 1994 Mississippi Tank Company MC331 specification cargo tank semitrailer (the combination unit), operated by AmeriGas Propane, L.P., and laden with 9,001 gallons of liquefied petroleum gas, rolled over on a connection ramp after exiting Interstate 69 (I-69) southbound to proceed south on Interstate 465 (I-465), about 10 miles northeast of downtown Indianapolis, Indiana.
 
The truck driver was negotiating a left curve in the right lane on the connection ramp, which consisted of two southbound lanes, when the combination unit began to encroach upon the left lane, occupied by a 2007 Volvo S40 passenger car. The truck driver responded to the Volvo's presence in the left lane by oversteering clockwise, causing the combination unit to veer to the right and travel onto the paved right shoulder. Moments later, the truck driver steered counterclockwise to redirect and return the combination unit from the right shoulder to the right lane.
 
The truck driver's excessive, rapid, evasive steering maneuver triggered a sequence of events that caused the cargo tank semitrailer to roll over, decouple from the truck-tractor, penetrate a steel W-beam guardrail, and collide with a bridge footing and concrete pier column supporting the southbound I-465 overpass. The collision entirely displaced the outside bridge pier column from its footing and resulted in a breach at the front of the cargo tank that allowed the liquefied petroleum gas to escape, form a vapor cloud, and ignite. The truck-tractor came to rest on its right side south of the I-465 overpasses, and the decoupled cargo tank semitrailer came to rest on its left side, near the bridge footing supporting the southbound I-465 overpass.
The truck driver and the Volvo driver sustained serious injuries in the accident and postaccident fire, and three occupants of passenger vehicles traveling on I-465 received minor injuries from the postaccident fire. At the time of the accident, the sky was overcast, winds were calm, pavement was dry, and the temperature was about 58° F.
 
The following safety issues were identified in this investigation:
  • Essential elements of a comprehensive rollover prevention program.
  • Rollover propensity of cargo tank motor vehicles, which provides little tolerance for operator error.
  • Safety implications of reduced shoulder cross slope on the roll stability of heavy commercial vehicles with a high center of gravity.
  • Lack of quality data necessary for conducting meaningful risk analyses to evaluate the crash performance of U.S. Department of Transportation specification cargo tanks.
  • Absence of guidelines for identifying and protecting bridges vulnerable to collapse if struck by errant heavy commercial vehicles negotiating direct and semi-direct connection ramps.

Probable Cause

​The National Transportation Safety Board determines that the probable cause of this accident was the excessive, rapid, evasive steering maneuver that the truck driver executed after the combination unit began to encroach upon the occupied left lane. Contributing to the rollover was the driver's quickly steering the combination unit from the right shoulder to the right lane, the reduced cross slope of the paved right shoulder, and the susceptibility of the combination unit to rollover because of its high center of gravity. Mitigating the severity of the accident was the bridge design, including the elements of continuity and redundancy, which prevented the structure from collapsing.

Accident Location: Indianapolis , IN    
Accident Date: 10/22/2009
Accident ID: HWY10MH001

Date Adopted: 7/26/2011
NTSB Number: HAR-11-01
NTIS Number: PB2011-916201