Overspeeding Risks Flutter and In-Flight Breakup

The ‘never exceed’ speed means what it says

The problem

​​​​​​​​Exceeding an airplane’s never exceed speed (Vne) can result in flutter, a phenomenon that occurs when an airplane’s structural vibration couples with aerodynamic forces to produce a rapid oscillation or vibration. If a structure cannot naturally prevent forces and oscillations from increasing, or if the airspeed is increased, flutter can cause an airplane to break apart in flight.

An increase in airspeed, a reduction in structural stiffness, or a change in mass distribution can increase an airplane’s susceptibility to flutter. Signs of flutter can range from an annoying buzz of a flight control or aerodynamic surface to violent destructive failure of a structure in a very short period. Due to the high frequency of oscillation, flutter can be very hard to detect even when it is on the verge of becoming catastrophic.

The risk of overspeeding—and the associated hazard of flutter causing an in-flight breakup—is greatest for pilots of high-performance airplanes who engage in aerobatic maneuvers or who fly into instrument meteorological conditions, become disoriented, and lose airplane control.​

Related investigations

​With the cooperation of Van’s Aircraft, the National Transportation Safety Board performed a focused analysis of accidents involving Van’s model airplanes. Due to their design, Van’s airplanes are sleek—and can exceed Vne very quickly. ​​

WPR22FA100

​​

​Figure 1. Video image of the airplane before impacting the ground.

A Van’s RV-7A airplane impacted terrain after experiencing an in-flight breakup. Security video captured the airplane in a steep nose-down descent with the vertical stabilizer and rudder having separated from the empennage. Onboard data revealed that immediately before the breakup, the pilot entered a split-S maneuver at an airspeed that exceeded the manufacturer’s published entry airspeed for that maneuver; the airplane rolled to an inverted position and pitched toward the ground, causing the airspeed to increase dramatically. The last recorded data point, at an altitude about 3,199 ft above ground level, showed the airspeed was 262 knots true airspeed—well above the published never-exceed speed of 200 knots. The high airspeed allowed rudder flutter to occur, resulting in an in-flight breakup and subsequent impact with terrain. ​(​WPR22FA100)

WPR16FA036

​​Figure 2. WPR16FA036’s vertical stabilizer and upper rudder.

​A Van’s RV-7 experienced an in-flight breakup and impacted terrain. Recovered photographic information showed the pilot performed a split-S maneuver; this maneuver likely caused the airplane’s speed to increase rapidly. The airspeed likely increased above Vne and excited the rudder flutter mode, causing the vertical stabilizer and rudder to separate due to overload, which induced a rapid pitch-over from which the pilot was unable to recover. (WPR16FA036​)

A10O0018

​Figure 3. A10O0018’s rudder.

T​he Transportation Safety Board of Canada (TSB) investigated an accident involving a Van’s RV-7A airplane that was flying in tandem with another airplane (both conducting a series of aerobatic maneuvers) when the pilot of the lead airplane lost control and impacted terrain in a wooded area. The TSB determined that during the maneuvering sequence, the accident airplane’s indicated airspeed reached 234 knots (its true airspeed would have been even higher), exceeding the 124 knot maneuvering speed and the 200 knot Vne, which then induced flutter and resulted in the vertical stabilizer and parts of the rudder separating from the empennage during flight. The airplane exceeded the maximum aerobatic gross weight, and the rudder had not been rebalanced after being painted. The extra weight of paint aft of the rudder hinge line made the rudder susceptible to flutter at a lower speed than designed. (A10O0018, Transportation Safety Board of Canada)

WPR22FA266


​Figure 4. WPR22FA266’s separated vertical stabilizer and rudder.​

A noninstrument-rated pilot and student-pilot-rated passenger were en route during a cross-country flight in a Van’s RV-9A when they encountered known instrument meteorological conditions. The pilot became spatially disoriented and lost airplane control. During the rapid uncontrolled descent, the airplane’s airspeed exceeded Vne by 70–80 knots true airspeed, thereby causing rudder flutter and a subsequent in-flight breakup before impacting terrain. (WPR22FA266)

WPR22FA100

​​

​Figure 1. Video image of the airplane before impacting the ground.

A Van’s RV-7A airplane impacted terrain after experiencing an in-flight breakup. Security video captured the airplane in a steep nose-down descent with the vertical stabilizer and rudder having separated from the empennage. Onboard data revealed that immediately before the breakup, the pilot entered a split-S maneuver at an airspeed that exceeded the manufacturer’s published entry airspeed for that maneuver; the airplane rolled to an inverted position and pitched toward the ground, causing the airspeed to increase dramatically. The last recorded data point, at an altitude about 3,199 ft above ground level, showed the airspeed was 262 knots true airspeed—well above the published never-exceed speed of 200 knots. The high airspeed allowed rudder flutter to occur, resulting in an in-flight breakup and subsequent impact with terrain. ​(​WPR22FA100)

WPR16FA036

​​Figure 2. WPR16FA036’s vertical stabilizer and upper rudder.

​A Van’s RV-7 experienced an in-flight breakup and impacted terrain. Recovered photographic information showed the pilot performed a split-S maneuver; this maneuver likely caused the airplane’s speed to increase rapidly. The airspeed likely increased above Vne and excited the rudder flutter mode, causing the vertical stabilizer and rudder to separate due to overload, which induced a rapid pitch-over from which the pilot was unable to recover. (WPR16FA036​)

A10O0018

​Figure 3. A10O0018’s rudder.

T​he Transportation Safety Board of Canada (TSB) investigated an accident involving a Van’s RV-7A airplane that was flying in tandem with another airplane (both conducting a series of aerobatic maneuvers) when the pilot of the lead airplane lost control and impacted terrain in a wooded area. The TSB determined that during the maneuvering sequence, the accident airplane’s indicated airspeed reached 234 knots (its true airspeed would have been even higher), exceeding the 124 knot maneuvering speed and the 200 knot Vne, which then induced flutter and resulted in the vertical stabilizer and parts of the rudder separating from the empennage during flight. The airplane exceeded the maximum aerobatic gross weight, and the rudder had not been rebalanced after being painted. The extra weight of paint aft of the rudder hinge line made the rudder susceptible to flutter at a lower speed than designed. (A10O0018, Transportation Safety Board of Canada)

WPR22FA266


​Figure 4. WPR22FA266’s separated vertical stabilizer and rudder.​

A noninstrument-rated pilot and student-pilot-rated passenger were en route during a cross-country flight in a Van’s RV-9A when they encountered known instrument meteorological conditions. The pilot became spatially disoriented and lost airplane control. During the rapid uncontrolled descent, the airplane’s airspeed exceeded Vne by 70–80 knots true airspeed, thereby causing rudder flutter and a subsequent in-flight breakup before impacting terrain. (WPR22FA266)

What can you do?

  • ​​Know your airplane’s never exceed speed. Do not exceed it!
  • If your airplane is equipped with an electronic flight information system, configure it to provide an aural annunciation for overspeed conditions based on the airplane’s true airspeed.
  • Obtain aerobatic training before attempting aerobatic maneuvers.
  • Know and respect the airplane manufacturer’s published entry speeds for aerobatic maneuvers and maximum gross weight for aerobatic maneuvers.
  • Avoid situations that can lead to spatial disorientation, loss of control, and overspeed, such as flying into instrument meteorological conditions without an instrument rating.
  • Understand how weight affects airplane control surfaces and flutter. Rebalance control surfaces after painting or repair to accurately account for weight changes.
  • If you suspect your airplane is experiencing flutter, reduce power and airspeed. After landing, have the airplane inspected by a qualified mechanic to identify the source of the flutter and fix any damage.


Interested in more information?


​​​​​​