On December 18, 1994, approximately 1550 central standard time, a Piper PA-32RT, N21590, was destroyed during a forced landing near San Antonio, Texas. The private pilot received serious injuries, one pilot-rated passenger was fatally injured and another pilot- rated passenger received minor injuries. No flight plan was filed and visual meteorological conditions prevailed for the personal cross-country flight.

The aircraft departed Addison Airport, Dallas, Texas, at 1430 for a visual flight rules (VFR) flight to San Antonio, Texas. The pilot reported that about 20 minutes into the flight, the engine "started to sputter a little" and the "RPMs were varying about 500 RPMs." He further stated that after adjustment of the "mixture knob (which seemed lower than normal), the sputter stopped." Approximately 1549, San Antonio approach control cleared the aircraft to land on runway 12L, at San Antonio International Airport (SAT). The airplane was about 4 miles north of the airport, approximately 1,500 feet above ground level (AGL), when the engine lost power. A restart was attempted but was not successful. The airplane came to rest in a grassy field adjacent to power lines and trees approximately 1 1/2 miles northwest of runway 12L.


In a written statement, the pilot and owner of the aircraft reported that two friends accompanied him on the flight to San Antonio. Both were certified flight instructors (CFI); however, in an interview, the pilot reported that the flight was not instructional. During the flight, the pilot occupied the front left seat, performed the takeoff, and flew the aircraft until the loss of engine power. The pilot further reported that after the engine "quit", the pilot-rated passenger (fatally injured), who was seated in the right seat said, "I've got the airplane." In a written statement, the pilot-rated passenger seated in the rear reported that after the "engine failure", the right seat occupant "took control of the yoke" and "a restart was initiated" by the pilot. The pilot stated that the right seat occupant was "at the controls" during the forced landing.


A review of airframe and engine records did not reveal any anomalies or uncorrected maintenance defects. However, the pilot reported that he had an A&P mechanic inspect the engine for an oil leak prior to the flight (on the day of the accident). In an interview, the mechanic stated that he observed that "the engine had oil on it to the point where it was not possible to tell where the leak was coming from." After an engine wash and engine runup, he observed oil "on the forward side of the engine case." He "retorqued the case bolts on the lower front side, and the bolts on the forward side of the oil sump." There was no documentation in the engine log records of the case bolts being retorqued.


Examination of the airplane and engine did not disclose any structural or mechanical anomalies. Continuity was established to all the cylinders and to the accessory drive. There was compression in all cylinders and the magnetos had impulse. Control cable continuity was established from the cockpit to all control surfaces. The oil filter element was clean and there was no evidence of lack of lubrication or thermal distress within the engine.

Detailed examination of the fuel system revealed that the inlet screen to the fuel servo had non-metallic debris in the fitting and the screen was observed to be partially clogged. The left and right wing fuel tank screens and the fuel sump screen were clean. A Federal Aviation Administration (FAA) Inspector stated that approximately 20 gallons of fuel was observed in the left wing tank at the accident site. The ruptured right wing tank was observed to have residual fuel; however, a Federal Aviation Administration (FAA) Inspector reported that there was a fuel spill underneath the right wing. Both front seat shoulder harnesses were in the stowed position.


An autopsy was performed on the pilot-rated passenger by Robert C. Bux, M.D., at the Forensic Science Center, Bexar County, Texas. Toxicology findings were negative.


One gallon of fuel was sampled from the left wing sump drain at the accident site for testing. According to Petroleum Specialist Lab, Floresville, Texas, the sample conformed to "standard specifications for aviation gasolines."

The engine driven fuel pump accessory, p/n RG908OJ6A, s/n D-733, was tested at Aircraft Fuel Injection Service, Dallas, Texas. The pump produced 25 psi of fuel pressure, and 275 pounds per hour fuel flow at 2600 RPM. During the test, fuel flowed "out the overboard drain fitting at a rate of 1/2 gallon" per minute. Additionally, it was observed that all of the "O" rings inside the pump were "worn" and displayed square cross sections. Fuel stains were observed on the outside of the fuel pump, inside of the fuel servo, and inside the induction pipes. According to the manufacturer, "fuel flowing from the overboard drain fitting indicates leakage past the fuel pump drive shaft seal." The anomalies found during testing of the engine driven fuel pump were inconclusive.


The aircraft was released to the owner's representative.

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